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How to Replace the Fuel Line on a Qualcast Classic Petrol Lawnmower

If you notice a leak coming from your Qualcast classic petrol lawnmower's fuel line, it's absolutely vital that you replace the fuel line as soon as possible to keep your lawnmower working safely. Fortunately, a lawnmower fuel line is actually fairly easy to replace, which is why we're here to show you how to replace the fuel line on a Qualcast classic petrol lawnmower step by step. Let's take a look!

What you will need:

Finding your model number

To make sure you buy the correct fuel line for your particular lawnmower, you'll first need to know your mower's model number. If you're not sure what this is or how to find it, don't worry! Our article on how to find a lawnmower model number will get you in the know.

How to replace the fuel line on a Qualcast classic petrol lawnmower

Let's get started! To learn how to replace a Qualcast classic petrol lawnmower fuel line, either watch the video below or follow the step-by-step guide beneath.

Safety first!

Remember, always make sure your petrol lawnmower is fully switched off before carrying out any work. As you will also be working around fuel, it's important to make sure you don't have any matches, lighters or other sources of flame within your vicinity. We also recommend that you disengage the spark plug when doing any work on a petrol lawnmower.

Step 1: Remove the fuel tank

To begin, it's a good idea to remove the fuel tank first to make the following process easier. Before starting, make sure you have your jerry can and some tissues at the ready for spillages. Then, making sure the fuel cap is nice and tight on the fuel tank, unscrew the fuel tank from the mower. Keep a good hold on the tank with your spare hand as you unscrew to ensure it doesn't drop.

Unscrew the fuel tank from the lawnmower

Step 2: Disconnecting the fuel line

With the tank unscrewed, it will still be connected by the fuel line. Keeping the fuel line attached for now, lower the fuel tank so that it's lower than the end of the fuel line. This will prevent any spillages when you remove the fuel line from the mower.

Lower the fuel tank so that it's lower than the end of the fuel line

Then, using your pliers, remove the small jubilee clip that keeps the fuel line firmly attached to the lawnmower.

Remove the small jubilee clip that keeps the fuel line attached to the lawnmower

You can then pull the fuel line away from the lawnmower. When doing this, make sure you keep the disconnected end of the fuel line raised above the tank to prevent unnecessary spillages.

Pull the fuel line away from the lawnmower

Step 3: Draining the fuel tank

You can now go ahead and drain the fuel tank. Place the end of the fuel line into the jerry can (lower than the fuel tank) and drain out the fuel until the tank is empty. Remember to wipe up any spillages with your kitchen towel.

Place the end of the fuel line into a jerry can and drain out the fuel

Step 4: Remove the fuel line from the tank

With the tank fully emptied, it's time to remove the old fuel line. To do that, you will need to remove the clip that keeps the line connected to the tank. This will be secured by a flathead screw, so you can go ahead and unscrew this with your flathead screwdriver.

Unscrew the clip that keeps the fuel line connected to the tank with a flathead screwdriver

Once unscrewed, you can pull the old fuel line away, fully separating it from the fuel tank.

Pull the old fuel line away from the fuel tank

Step 5: Fitting the new fuel line

Now you can attach your new fuel line! To do this, simply slot it firmly onto the fuel tank in the same place you removed the old fuel line.

Fit the new fuel line onto the fuel tank, in the same place you removed the old fuel line

Once the fuel line is fully in place, go ahead and retighten the clip over the end of the line to ensure it is securely fitted onto the fuel tank.

Retighten the clip over the end of the new fuel line to ensure it is fitted onto the fuel tank

Then fit the other end of the new line onto the lawnmower via the carburettor.

Fit the other end of the new fuel line onto the lawnmower carburettor

And finally, finish securing the fuel line by returning the jubilee clip onto the end. This will keep it locked firmly in place.

Secure the new fuel line onto the carburettor by fitting the jubilee clip onto the end

With the fuel line fully fitted, you can go ahead and screw your fuel tank back into place on the mower. And there you have it! All there is to replacing the fuel line on a Qualcast classic petrol lawnmower. Your mower should now be leak-free and working safely once more.

A faulty fuel line is just one of many issues that can prevent a lawnmower from working properly. While you're here, make sure you also check out our guide on how to fix a petrol lawnmower that won't start. There, you can familiarise yourself with other common lawnmower faults and be ready to fix them whenever they arise!

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